Hothur Ispat's Sponge Iron Plant Unveiled

At the heart of Hothur Ispat’s industrial prowess lies a fully operational Sponge Iron Plant, a beacon of innovation and efficiency in the sector. Commissioned in 2005, this state-of-the-art facility boasts a formidable capacity of 300 tons per day, organized into three kilns of 100 TPD each. This plant stands as a testament to our commitment to technological advancement and sustainable industrial practices.

Understanding Sponge Iron

Dive into the world of Sponge Iron, exploring its production, versatile applications, and positive environmental impact.

Production Process

Iron ore reduced at high temperatures, producing porous sponge iron with metallurgical properties.

Applications

Sponge Iron is used in steelmaking, gas-based reduction and various
industrial applications.

Environmentally Sustainable Production

A sustainable alternative to traditional iron production that significantly reduces the carbon footprint.

How it works?

When you need experience, we have it covered.

Capacity and Efficiency

The Sponge Iron Plant’s robust infrastructure enables production of 300 tons daily. The innovative design, featuring three kilns with a capacity of 100 TPD each, optimizes efficiency and ensures a seamless production process. This strategic capacity ensures that we meet the demands of diverse industries with flexibility and precision.

A Workforce Dedicated to Excellence

Behind the success of our Sponge Iron Plant is a dedicated workforce of over 100 skilled professionals. Their commitment to excellence and operational proficiency has played a pivotal role in establishing our plant as a key player in the industry. Through their collective efforts, we have consistently delivered high-quality sponge iron to our clients.

Premium Quality Raw Material

The foundation of our Sponge Iron Plant’s success lies in the premium quality iron ore supplied by Hothur Ispat’s mines. These mines, strategically located in the mineral-rich Bellary district, provide a consistent and potent supply of raw material. The quality of our iron ore not only ensures the efficiency of our plant but also contributes to the quality of the final product.

Environmentally Sustainable Production

Sponge Iron, also known as direct reduced iron (DRI) is manufactured through the direct reduction of iron ore to metallic iron using the rotary kiln process which is a more energy efficient process compared to traditional methods. The production process generates lower carbon emission compared to conventional iron making processes. The waste heat produced during this process is utilized for power generation.

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